Lean Six Sigma Training Guide Copy
  • Free Lean Six Sigma Training Guide
  • New Page
  • IASSC Free Training Guide
  • ASQ Free Training Guide
  • Practice Exams
    • Six Sigma Quick Training Tests >
      • Lean Six Sigma Practice Test 1
      • Lean Six Sigma Practice Test 2
      • Lean Six Sigma Practice Test 3
      • Lean Six Sigma Practice Test 4
      • Lean Six Sigma Practice Test 5
      • Lean Six Sigma Practice Test 6
      • Lean Six Sigma Practice Test 7
      • Lean Six Sigma Practice Test 8
      • Lean Six Sigma Practice Test 9
      • Lean Six Sigma Practice Test 10
      • Lean Six Sigma Practice Test 11
      • Lean Six Sigma Practice Test 12
    • Six Sigma DMAIC Training Tests >
      • DEFINE Six Sigma Training Test
      • MEASURE Six Sigma Training Test
      • ANALYZE Six Sigma Training Test
      • IMPROVE Six Sigma Training Test
      • CONTROL Six Sigma Training Test
    • IASSC, ASQ and Other Exams >
      • IASSC Six Sigma Black Belt Exam
      • IASSC Six Sigma Green Belt Exam
      • IASSC Six Sigma Yellow Belt Exam
      • Lean Six Sigma Exams By Topic >
        • I. Enterprise-Wide Deployment >
          • A. Enterprise-wide view
          • B. Leadership
        • II. Organizational Process Management and Measures >
          • A. Impact on stakeholders
          • B. Critical to x (CTx) requirements
          • C. Benchmarking
          • D. Business performance measures
          • E. Financial measures
        • IV. Define >
          • A. Voice of the customer
          • B. Project charter
          • C. Project tracking
        • V. Measure >
          • D. Basic statistics
      • ASQ Six Sigma Black Belt Exam
      • ASQ Six Sigma Green Belt Exam
  • Six Sigma Materials
    • The Problem Solving Strategy Y = f(x) in Lean Six Sigma
    • Value Stream Mapping Explained
    • Pareto Analysis And Pareto Chart Explained
    • Best 5 Free Online Degree Programs In 2017
    • Cost Of Poor Quality (COPQ) Explained
    • Best 4 Free Online Certifications To Boost Your Resume
    • Pareto Analysis and Pareto Chart
    • Why Six Sigma Certification?
    • Six Sigma Green Belt Training
    • General History of Six Sigma & Continuous Improvement
    • Walter Shewhart Biography
    • Basic Lean Six Sigma Metrics
    • How to Make a Histogram
    • Statistical Process Control Charts
    • Lean Six Sigma Term Glossary
    • Kaizen and Kaizen Blitz
    • Central Limit Theorem
    • Six Sigma Symbols
    • Six Sigma Tables >
      • Z Score Tables
      • T Distribution Table
      • Chi-Square Distribution Table
      • F Distribution Table
      • Poisson Distribution Table
      • Cumulative Poisson Distribution Table
    • Six Sigma Diagrams >
      • Choosing a Right Parametric Test
      • Choosing a Right Control Chart
      • Commonly Used Lean Six Sigma Flowchart Symbols
      • ​Ishikawa (Fishbone) Diagram
      • Histogram
      • Scatterplot
      • Check Sheet
      • Failure Mode and Effects Analysis (FMEA)
    • Lean Six Sigma Belt Roles and Responsibilities
    • 5S
    • How to get six sigma certified?
    • International Six Sigma Certification Association (IASSC) Exam Reference Document
    • Useful Websites and Tools
    • 10 Best Free Udemy Courses That You Can Take Online
    • 5 Best Udemy Courses You Can Take Today
    • The Complete Web Developer Course 2.0 You Can Take Online | Udemy
    • 12 Best Probability and Statistics Online Courses and Classes [2018 Guide]
    • 15 Best Data Science Degrees, Courses and Certifications [2018]
  • Six Sigma Glossary
    • 5 Whys
    • Analytical and Descriptive Statistics
    • Brainstorming
    • Cost Of Quality
    • Design for Six Sigma (DFSS)
    • Efficiency of Estimators
    • Process Maps and Flow Charts
    • Gap Analysis
    • Common & Special Cause Variation
    • Quality Function Deployment (QFD)
    • In Control Process
    • Interest-Based Bargaining
    • Internal Customer
    • ISO9000
    • Kaizen Blitz
    • Kanban
    • Kano Model
    • Key Performance Indicators (KPI)
    • Lean Production
    • Management Strategies
    • MANOVA
    • Multivariate Analysis
    • Pareto Charts
    • Pareto Principle
    • PEST Analysis
    • Porter's Five Forces Analysis
    • Factor Analysis
    • Procedures
    • Process
    • Project Charter
    • Project Sponsor
    • Pull Production System
    • QS9000
    • Random Sampling
    • Failure Mode & Effects Analysis (FMEA)
    • Rolled Throughput Yield
    • Root Cause Analysis
    • Scenario Planning
    • Seven Quality Tools
    • SIPOC Diagrams
    • Six Sigma
    • SWOT Analysis
    • Systematic Sampling
    • System (Quality System)
    • Team Tools
    • Theory of Constraints
    • Throughput
    • Total Productive Maintenance (TPM)
    • Touch Time
    • Value Stream Maps
    • Visual Factory
    • Work In Progress (WIP)
    • Work In Queue
    • Work Instructions
    • Big Y
    • Control Plan
    • Waste
    • Evolutionary Operation of Processes (EVOP)
    • Cause & Effect Diagrams
    • 5C
    • 5Z
    • Project Selection
    • 8D Process
    • Appraisal Cost
    • Audit
    • Baseline
    • Business Process Quality Management
    • Check Sheet
    • Unintended Consequences
    • Voice Of The Customer (VOC)
    • Critical to Customer (CTC)
    • Critical To Quality (CTQ)
    • Customer Focus
    • Efficiency
    • Empowerment
    • Entry Criteria
    • Exit Criteria
    • Voice Of The Process (VOP)
    • Just In Time (JIT) Manufacturing
    • KISS
    • DMAIC
  • Six Sigma Blog
  • Forum
  • About Me
  • Privacy Policy
  • Contact
  • Top Free Online Courses With Printable Certificates

Design for Six Sigma (DFSS)

Design for Six Sigma (DFSS)
Design For Six Sigma (DFSS) is a little different from the Six Sigma methodology. While when you're using the Six Sigma methodology, you try to simply improve the existing products, services, and processes, when you're using the DFSS you'll be redesigning an existing product, service, or process from scratch, or you'll be designing a new product, service or process. 

A simple example of when you can use a Design For Six Sigma method is looking at an old school which still has all their records on paper. If the school wants to become more modern, they'll need to move all the data to a computer / database. ​
​
There's no question that we live in a world where competition for services and products has never been higher. After all, consumers have a wide range of options like they never had before. So, it is natural that manufacturing companies keep trying to launch new and innovative services and products as well as to break into new markets.
​
The truth is that sometimes, companies manage to achieve success with a product or service. Other times, they don't. And when this happens, companies need to redesign the product, developing new iterations, testing them, and only then re-introduce them again to the market.
​
While this process seems normal and good, the reality is that is can not only be wasteful as well as expensive. Ultimately, companies' goal is to ensure that they get it right the first time. This means developing and launching a product that meets the actual needs and expectations of the customer. And this is exactly what Design for Six Sigma (DFSS) focuses on. This strategy focuses on doing all the research about customer's needs and expectations before the development and creation of the product itself. This way, companies don't only keep launching successful products as well as they can achieve higher levels of quality.

What Is Design for Six Sigma (DFSS)?

Design for Six Sigma (DFSS)
Simply put, Design for Six Sigma (DFSS) is a different approach to process development or product creation. Even if you never heard about this methodology before, you probably already heard or read about the traditional Six Sigma that uses DMAIC or Define, Measure, Analyze, Improve and Control methodology.

As you can imagine, both approaches are different. While the traditional six sigma tends to be most effective when used to improve the current process, the Design for Six Sigma (DFSS)tends to be mainly used for the complete redesign of a process or product.

One of the things that you need to know about the Design for Six Sigma (DFSS) is that the steps this approach take depend on each company or organization. Some examples include DMADV, DCCDI, and IDOV. ​
DFSS vs DMAIC
​Notice that while the methodologies may be slightly different, the reality is that they all share the same goal: focus on fully understanding the needs of the customer and applying this information to the product and process design.
​
In what concerns to the Design for Six Sigma (DFSS) methodology, in particular, you need to ensure that the DFSS team is cross-functional. After all, you need to consider all the different aspects of the product: the market research, the design, the process implementation, and the product launch. Ultimately, the main goal when you are using the Design for Six Sigma (DFSS) is to design processes and products while minimizing variations and defects at their roots.

Why Should You Implement Design for Six Sigma (DFSS)?

DFSS vs DMAIC chart
There's no question that designing a new process or product takes both resources as well as time. Besides, it's important to keep in mind that many of today's products are highly complex. This means that things can go wrong in many different parts of the process.

If you think about it, whenever you develop a new product or process that doesn't meet your customer's needs and expectations, they won't be willing to pay for it. So, you will end up with a product that doesn't do you any good. However, when you use the Design for Six Sigma (DFSS), you will do the market research prior to the development of the new product. This means that when you are creating the product, you already know that it will actually fit many customers.

You can then see Design for Six Sigma (DFSS) as a proactive approach to design with quantifiable data and proven design tools that can improve your chances of success.
Powered by Create your own unique website with customizable templates.